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Client’s Challenge: A leading automotive original equipment manufacturer (Auto-Tier-1) found themselves at crossroads. They were on a quest to find a proficient engineering partner in India, a collaborator who could shoulder the critical task of testing various plastic materials intended for their vehicles. The mission was multi-faceted: obtaining global material approval, benchmarking material standards, and inspecting incoming raw materials. This required an expert who could navigate the intricacies of technical requirements, maintain precision in execution, and demonstrate a comprehensive understanding of international and industry-specific standards. Navigating through these demands, the Auto-Tier-1 was in search of a partner who could not only understand their unique requirements but also deliver solutions that adhere to the highest quality benchmarks. The challenge was significant, but so too was the opportunity to drive innovation, improve efficiency, and deliver substantial business value. L&T Technology Services (LTTS) with its experience and multi-disciplinary expertise was selected as the partner of choice.
The Solution: Understanding the unique needs and high stakes of the situation, LTTS assembled a team of experts with vast experience in material testing and characterization. Their comprehensive plan included the following solution highlights:
Detailed Material Analysis: Conducted thorough testing and correlation on four different grades of plastic material used in auto-bumpers. All testing and test specimen preparation were conducted according to ISO standards.
In-house Preparation: To ensure the highest quality and control, LTTS prepared the test specimens from an in-house injection molding machine. This helped maintain a high degree of accuracy and consistency in the testing process.
Successful Correlation: Through LTTS’ meticulous approach, a correlation coefficient of 0.9 was achieved, demonstrating a high level of reliability in the testing methods.
Business Value Delivered: LTTS’ innovative approach and commitment to excellence provided significant value to the client:
Cost Efficiency: By streamlining the testing process and leveraging its in-house resources, LTTS was able to reduce the per material testing cost by 50 percent.
Time Efficiency: The efficient testing methods and in-house specimen preparation significantly reduced the lead time for specimen preparation and material testing by over 50 percent.
Outcome: Through LTTS’ dedicated efforts and successful implementation of these solutions, they met the client's requirements and demonstrated their commitment to quality, precision, and customer satisfaction. As a result, they gained recognition as a qualified partner for material testing and characterization by their client. LTTS continues its collaboration with the Auto-Tier-1, maintaining a commitment to outstanding results, fostering innovation, and establishing new benchmarks in material testing and characterization. This case study highlights LTTS' expertise and dedication to providing measurable business value.