At ARC's European Industry Forum 2016, Bernard Flament, Energy Optimization Manager at Prayon will provide an insight into a global energy management strategy and the role analytics and people play in the implementation. Prayon is a world leader in the manufacture of phosphate and fluorine products for food applications, industrial applications, fertilizers and other applications.
Despite current oil prices, minimizing energy costs and emissions remains a key challenge for industry. Prayon decided to improve on energy efficiency and fixed a target of 12% reduction within 3 years. In order to reach and sustain this target, an innovative energy management methodology has been deployed. This methodology is based on two principles: advanced data analytics and people. During this presentation, we will describe each step of a successful project: data analytics, workshops, implementation and follow-up.
In modern factories, all key measurements are recorded in historian databases. Using state-of-the-art analytics software technologies on this data source can quickly reveal information with high added value. For instance, combining advanced analytics on data with good process knowledge will quickly highlight cost drivers on energy efficiency. However, to successfully deploy outputs of analytics in daily operations, it is essential to involve key plant staff, in particular process operators. Therefore, the methodology includes a strong human component based on a collaborative approach and regular feedback. A combined fact-based and human approach guarantees sustainable results. Within Prayon, this approach has been rolled out on more than 20 production lines; some examples and results will be shared during this presentation.
ARC European Industry Forum 2016
Industry in Transition: Smart, Safe, and Sustainable Manufacturing
New and emerging IT technologies combined with innovative process technologies and product development, come together in innovative forms of physical manufacturing. This merger of technologies, such as the Internet of Things (IoT), industrial data analytics, machine learning, and new computing architectures with additive manufacturing or modular and mobile production, is supported by new electronic and informational processes. These initiatives, known as Industrial Internet of Things (IIoT), Industrie 4.0 or Smart Manufacturing, have opened up the possibility for new business models, which can radically change the way industrial enterprises do business.
This year's forum offers these dedicated workshops:
Asset Life Cycle Management & Smart Machines
Cyber Security
Energy & Sustainability
MESA – IT/OT Convergence, Modularization & IIoT Implications
Smart & Advanced Manufacturing, Industrie 4.0 & IIoT
The ARC Industry Forum Europe 2016 will take place on March 2-3 2016 in the Mercure hotel Amsterdam City, in the Netherlands.
If you are interested in learning more about ARC's European Industry Forum 2016 in Amsterdam, please contact our European team directly at: +49-211-3003-416 or via email at: [email protected].